FAST – SMART – AFFORDABLE

AdBlue® PRODUCTION FACILITY

COMPATIBLE WITH EURO 5 and 6 STANDARDS

Fast Production

Complete each production batch within 20 minutes for efficient, energy-saving, and rapid production, contrasting with the conventional 2-hour minimum time requirements.

Smart Production

Our automated system precisely controls the urea-water mixture, continuously adjusting component percentages in real-time. This ensures efficient and dynamic production processes without wasted batches.

Low Energy Consumption

The innovative cold blending technology minimizes the need for water heating during urea dissolution, significantly reducing energy usage. This efficient process ensures optimal production performance while lowering operational costs.
PROFITABLE – FAST – SMART

State-of-the-Art AdBlue® Production Plant

Euro 5 and 6 emissions standards and ISO 22241

At Technodorf®’s AdBlue production line, cutting-edge technology is utilized to achieve high-quality solutions. Through advanced technological applications and meticulously monitored production processes, Technodorf® maintains its quality standards at the highest level.

MODELS

ATM 1800

CAPACITY: 2 m3/h

AREA: 300 m2

ATM 4800

CAPACITY: 6 m3/h

AREA: 350 m2

ATM 7200

CAPACITY: 9 m3/h

AREA: 400 m2

ATM 9600

CAPACITY: 12 m3/h

AREA: 500 m2

ATM 9600+

CAPACITY: 20 m3/h

AREA: 550 m2

big bag exploder inline system for easy urea filling inside the adblue production plant

Inline big bag exploder

When you want to fill the hopper you will be able to explode the big bag simply without an extra effort.

blending tank door in adblue production line

Blending Tank Door

An automatic door prevents urea blockage caused by evaporation.

Inline Lump Breaker

The urea lumps are no a problem any more with inline lump breaking system you won’t care about the urea lumps

our Strengths

We provide a variety of high-tech solutions with our diverse product portfolio.
  • Transfers urea from the hopper
  • Calculates the required water amount
  • Transfers water from the UPW System
  • Analyzes and continues mixing the mixture
  • Transfers AdBlue to the stock tanks
  • No wastage/loss in production batches
  • Saves time, energy, and urea loss
  • Equipped with accurate sensors
At our AdBlue® production facilities, we are committed to environmentally friendly practices. We prioritize sustainability, waste reduction, and energy efficiency in our operations to minimize our ecological footprint. By implementing eco-conscious strategies, we aim to contribute to a cleaner and greener future.
After starting production, full consultancy for obtaining VDA certificate is provided as part of our services.
Our user-friendly UX/UI design enhances accessibility and efficiency. Online access and intervention capabilities allow for remote monitoring and control

Minimum Manpower

Operate with a single staff member responsible for loading urea, three hours of system monitoring, and conducting quality control checks, streamlining production operations.

Certification

Proudly hold ISO 9001, ISO 13485, and ISO 14001 certifications, and CE ensuring adherence to quality and environmental standards.

Duty Free

As a bonus, we provide the A.TR file, allowing duty-free imports and border tax exemptions for your convenience.
ULTRA WATER PURIFICATION

Double Pass Reverse osmosis System

BASED ON ISO 22241 | ADJUSTABLE WITH ALL WATER QUALITIES

At Technodorf®’s AdBlue production line, cutting-edge technology is utilized to achieve high-quality solutions. Through advanced technological applications and meticulously monitored production processes, Technodorf® maintains its quality standards at the highest level.

CharacteristicsUnitDrinking Water (ISO: 10500)Deionized Water (ISO 22241)
Aluminummg/l Max0.030.5
Calciummg/l Max750.5
Ironmg/l Max0.30.5
Magnesiummg/l Max300.5
ConductivityμS/m5,000-50,0005.5
scr-system-with-adblue-production-plant-technodorf

How does AdBlue® work in the SCR system?

The SCR system injects AdBlue® directly into the exhaust stream. When it enters the catalytic converter, it reacts with nitrous oxides from the combusted diesel – producing non-hazardous, naturally occurring nitrogen and water. Due to its outstanding purity, AdBlue® by Our System neither damages the SCR system nor reduces3 its lifespan.

SCR System after 40,000 km

DEF by Our System

  • Reduces maintenance costs
  • Extends SCR system lifespan
  • Ensures SCR system efficiency
  • Improves fuel economy
adblue production system in scr health

DEF by Traditional Systems

  • Reduced SCR system lifespan
  • Increased emission of pollutants
  • Clogged catalytic converter
  • Clogged exhaust and injector

Global Reach

TechnoDorf® AdBlue production facilities have a worldwide presence, catering to an international clientele with industry-leading solutions. Through our global reach, we offer reliable and efficient services to customers across various markets, ensuring quality and excellence in every interaction.

Innovation and Advancements

Our commitment to innovation drives us to constantly push boundaries and explore new advancements in AdBlue production technology. We strive to stay at the forefront of industry trends, delivering cutting-edge solutions that meet and exceed market expectations.

Profitable Investment

This smart technology system is designed for minimal manpower, low energy consumption, and near-zero maintenance costs. With urea as the primary expense, your investment ensures a quick return, making it an effortless and profitable solution.

Advanced Mixing Technologies

We leverage state-of-the-art mixing technologies to ensure precise blending and superior quality control in our AdBlue production processes.

Automated Quality Testing

Our automated quality testing systems enable thorough and accurate assessments, ensuring that every batch of AdBlue meets stringent standards before reaching customers.

Sustainable Manufacturing Practices

Embracing sustainability, our manufacturing practices prioritize eco-friendly processes and resource efficiency to minimize environmental impact and promote a greener future.

AdBlue® Analysis report | ISO 22241

APPEARANCECLEAR LIQUIDDN 8-53
UREA CONTENT32.5 ± 0.7ISO 22241-2
ALKALINITY AS NH30.2 % MAXISO 22241-2
REFRACTIVE INDEX AT 20°C1.3814 – 1.3843ISO 22241-2
BIURET0.3 WT% MAXISO 22241-2
ALDEHYDES5.0 MG/KG MAXISO 22241-2
INSOLUBLE MATTER20 MG/KG MAXISO 22241-2
PHOSPHATE (PO4)0.5 MG/KG MAXISO 22241-2
CALCIUM0.5 MG/KG MAXISO 22241-2
IRON0.5 MG/KG MAXISO 22241-2
COPPER0.2 MG/KG MAXISO 22241-2
ZINC0.2 MG/KG MAXISO 22241-2
CHROMIUM0.2 MG/KG MAXISO 22241-2
NICKEL0.2 MG/KG MAXISO 22241-2
SODIUM0.5 MG/KG MAXISO 22241-2
ALUMINIUM0.5 MG/KG MAXISO 22241-2
MAGNESIUM0.5 MG/KG MAXISO 22241-2
POTASSIUM0.5 MG/KG MAXISO 22241-2
IRYESIDENTICAL TO REFERENCES